NSAR spherical roller bearings have inner and outer rings. The inner ring features a groove within the spherical outer ring, and both rings contain cylindrical rollers at the center, offering support and stability to the bearing. Available in both single-row and double-row configurations, these bearings improve load-bearing capacity. Designed for high-speed operation with minimal noise, spherical roller bearings are housed in reinforced steel cages, which boost fatigue strength and wear resistance. These protect against shock and acceleration. Spherical roller bearings with brass cages enable increased strength and stability, withstanding extreme shock and vibration, strong acceleration forces, and low lubrication requirements.
Spherical Roller Bearings Key Features:
The following key features together make spherical roller bearings ideal for industrial applications where high efficiency and reliability are required;
Single Row and Double Row Bearings:
These Bearings are designed in various configurations that enhance load-carrying capacity and stability.
High Speed:
Their design is tailored for high-speed operations.
Low Noise:
Due to their unique design and material composition, these bearings are suitable for low-noise operations.
Heavy Load Bearings:
Cylindrical rollers help these bearings to bear heavy loads.
High Temperature Resistance:
These bearings can easily support high temperatures because of their unique material and design.
Corrosion Resistant:
We implement corrosion-resistant materials for which extends their life and reliability of these bearings.
How Spherical Bearings Are Made?
Spherical bearings are crafted to ensure durability and superior quality. The process involves the following steps:
Step: 1 | Material Selection:
Spherical bearings are built with top-quality materials. The cages are formed from hardened steel or brass, and the cylindrical rollers and rings are produced from high-strength alloy steel.
Step: 2 | Forging:
The selected material is forged into the proper size and shape. This process involves heating the material at a high temperature and shaping it under pressure to create the fundamental bearing components, such as inner and outer rings and rollers.
Step: 3 | Machining:
Forged components are machined to achieve exact dimensions and finishes. This procedure involves turning, milling, grinding, and honing. Rings and rollers are machined to the desired tolerances and surface finishes.
Step: 4 | Heat Treatment:
Heat treatment is implemented to enhance the longevity of machined components. Afterwards, these components are rapidly cooled in either oil or water to attain the required mechanical characteristics.
Step: 5 | The Grinding and Polishing:
After being heat-treated parts are polished and ground to precise measurements and smooth surfaces. This procedure guarantees the components’ proper shape and surface condition for optimum performance.
Step: 6 | Assembling:
When a bearing is installed, its cylindrical rollers, outer ring, and inner ring are assembled to secure the rollers in order and guarantee smooth functioning. Hardened steel or brass cages are also included in assembled smooth operations.
Step: 7 | Inspection And Testing:
Thorough inspection and testing are necessary to ensure that assembled bearings meet fussy specifications and quality requirements. Dimensional accuracy, stiffness, load capacity, surface finish, and operational smoothness are examined.
Step: 8 | Lubrication:
These bearings are lubricated effectively to minimize friction and wear during operation. Lubrication also helps dissipate heat from the bearings.
Step: 9 | Packaging:
Finally, the bearings are covered and undergo cleaning before they’re packaged. Special materials are applied with proper to prevent any damage during storage and transportation.
Why Choose Us?
Choosing our spherical roller bearings ensures unmatched durability and performance, ideally suited for all your industrial needs. These bearings provide exceptional reliability and efficiency and are designed to withstand harsh conditions and keep your machinery running smoothly. Key attributes include a notable high load capacity, high-speed optimization, heat resistance, and excellent corrosion protection. Additionally, they are self-aligning and designed to require minimal upkeep, thanks to our advanced manufacturing techniques.